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DC-DC Charger Cable Size Calculator

MKGT Calculator

DC-DC Charger Cable Size Calculator

Use this calculator to estimate the correct cable size for a DC-DC charger wired from an alternator or starter battery to a leisure battery. It helps you choose a practical cable size based on charger current, cable run length, system voltage and allowed voltage drop for 12V and 24V systems.

Enter your setup

This tool is designed for typical campervan, motorhome, 4x4 and off-grid vehicle charging setups.
Enter the one-way distance from the starter battery or alternator side to the leisure battery side.
Recommended result
10mm²

Based on the values shown, 10mm² is a practical starting point for this DC-DC charger installation.

Estimated voltage drop 2.85%
Voltage loss 0.34V
Fuse near starter battery 40A
Fuse near leisure battery 40A
Install a fuse close to the starter battery and another close to the leisure battery. In most cases, the positive and negative conductors should be the same cable size.

Recommended MKGT product paths

After choosing a cable size, move into the most relevant MKGT cable range for your installation.

Battery / Welding Cable

Suitable for higher current DC circuits, leisure battery charging and inverter supply runs.

View battery cable →
2 Core Automotive Cable

Useful for lower-current vehicle wiring, control circuits and general low-voltage installations.

View 2 core cable →

Frequently asked questions

What cable size for a 30A DC-DC charger?

For shorter runs, 10mm² is often suitable for a 30A DC-DC charger, but longer runs may require 16mm² to keep voltage drop within a sensible limit. Use the calculator above for a more specific recommendation.

Should I fuse both sides of a DC-DC charger?

Yes. It is generally good practice to fit one fuse close to the starter battery and another close to the leisure battery so the cable is protected on both sides of the installation.

Can I use the same cable size for positive and negative?

Yes. In most DC-DC charger installations, positive and negative conductors should be the same size.

Why does cable length matter so much on 12V systems?

Low-voltage systems are much more sensitive to voltage drop than higher-voltage systems. Longer cable runs increase resistance, which can reduce charger performance and waste power as heat.